Product
Product
Product
5000 Psi Fluid Ends
Available 5000 P.S.I. Models include:
FB1600,F800/1000,F500
GARDNER DENVER® PZ11,PZ8, PZ9 , PAH
NATIONAL®14P220,12P160,10P130,9P100,8P80, JWS340
OILWELL® A1700PT
IDECO® T1300/1600, T800/1000
SKYTOP BREWSTER ® B1300T
ELLIS WILLIAMS ®W446,W440
LANSHI ® 3NB1300C
TULSA ® TT660
7500 Psi Fluid Ends
JIUCI 7500 psi fluid end modules are made from heat-treated 8630 forging steel.
Available 7500 P.S.I. Models include:
BOMCO® F1600
EMSCO® FB1600
GARDNER DENVER® PZ11,PXL,PZL
HH F1600 ®
NATIONAL® 12P160
Crankshaft assembly
Design Concept
Traditional mud pump crankshafts are of cast hollow construction. Low yield, high machining requirements and hard-to-detect internal casting defects create latent quality hazards in processing and operation. Forged-welded crankshafts and early forged-assembled crankshafts were developed as alternatives: forged-welded types are forged separately, welded after rough machining and then finish-machined as a whole; early forged-assembled types connect flanges and crank webs via bolts, keyways or pins. Combining the strengths of the three designs, our company developed the new-generation forged-assembled crankshaft. With advanced design, reliable performance and long service life, it has passed three years of repeated trial production and verification.
Technical Key Points
The original cast crankshaft is split into separate drive flange, three crank webs and main shaft. Part and assembly drawings are designed per original dimensions. High-grade alloy steel is used for separate forging, with process sequence: rough machining → UT inspection → normalizing → quenching & tempering → re-inspection → finish machining. Qualified components are assembled with a proprietary special process. The finished crankshaft matches the original casting drawing in all installation dimensions and is directly interchangeable.
Ceramic/Zirconia Liner
JIUCI ceramic liners are designed to use in harsh environments. Liner sleeve made from ceramic/zirconia material extends the service life than regular steel liners. With this unique material, service life can reach more than 4000 hours. This results in less oil rig downtime and offers more efficient budget cost per operating hour, also reduces piston wear and water consumption for lubrication.
High Chrome Sleeve/ Double Metallic Liner
JIUCI metallic liner sleeves are structured with maximum amount of chrome for the base
metal, inserted into the forged steel hull at full tension.
The bore hardness is 60 to 67 Rockwell C scales, while the hull has a higher tensile strength of more than 90,000 psi, liners with these high quality characteristic can withstand mud pressure up to 7,000 psi and rated to match the pressure rating of the pump per liner size with more than 800 hours of working life under normal environment.
File Hard Liner
JIUCI File Hard Steel liner is made from premium forged steel where the bore is carbonized and quenched. The file hard liner is hardened and heat treated under strict quality control to 62 Rockwell C hardness, offering excellent tolerance to assure easy
installation and long life.
Piston Rods Extension Rods
JIUCI supplies piston, extension, sub rods for both triplex and duplex mud pumps. Parts are made from premium grade alloy steel, heat treated with high tensile and yield strength.
The extension rods (pony rods) are chrome plated and polished on the wear surface to improve the seal on the mud pump gear end.
JIUCI Bullnose
– Suitable for oil, synthetic or water based mud
– excellentchemicalandabrasionresistanceinthemost demanding wellconditions
– Enhancedpistonrunninglifewithaproprietaryblendof lubricating agents
– Reduced operating costs in challenging operating environments
JIUCI Rubber Bonded
– Best in Water Based Mud – excellentchemicalandabrasionresistanceinthemost demanding wellconditions
– Enhancedpistonrunninglifewithaproprietaryblendof lubricating agents
– Reduced operating costs in challenging operating environments
JIUCI Triplex High Temperature Urethane Bonded
– Suitable for oil, synthetic or water based mud
– excellentchemicalandabrasionresistanceinthemost demanding wellconditions
– Enhancedpistonrunninglifewithaproprietaryblendof lubricating agents
– Reduced operating costs in challenging operating environments
JIUCI Triplex Replaceable Rubber
– Suitable for water, synthetic based mud – Reduced operating costs in challenging operating environments.
JIUCI Triplex Urethane Bonded
– Suitable for oil based mud
– Excellentchemicalandabrasionresistanceinthemost demanding wellconditions
– Water based mud version can be special requested
– Reduced operating costs in challenging operating environments
Power end parts
The crosshead is a critical component at the power end of oil drilling mud pumps, connecting the piston and piston rod. This mud pump part serves as a guide, and its dimensional accuracy determines the operational stability of the entire mud pump.
Jiuci’s crosshead assemblies are precision-cast from **QT600-3 ductile iron (ASTM A536 80-60-03)** to specifications exceeding industry standards, delivering superior mechanical properties and elongation.
Heat treatment and phosphating processes are applied to eliminate internal casting stress and improve corrosion resistance. The crosshead centerline is defined prior to CNC machining. Tolerances for all finished machined dimensions, referenced to this centerline, shall comply with drawing requirements. This ensures strict control of crosshead coaxiality, as well as stable geometric dimensions and power transmission.
Pulsation Dampeners
JIUCI supplies 5000psi and 7500psi forged and casted steel pulsation dampeners which are inter-changeable and compatible with Hydril series “K” dampeners, Emsco series “PD” dampeners and Bomco series “KB” dampeners. These units are dependable and reliable with API connections.
Valve and Seats
Full Open roughneck style valve is designed for maximum flow characteristics. JIUCI full open drilling valves combine the strength of a forged alloy steel upper body with precision casting to minimize flow restriction and fluid turbulence.
The forged, solid valve body construction, of this valve, with thick, rigid seat, provides durability at high pressures.
The single piece, solid body construction of this valve provides the strength and rigidity needed for high pressure drilling operations in the 5,000 to 7,500 psi (34.5 to 51.7MPa) range
The snap on, polyurethane insert on standard replaceable. A non-replaceable bonded insert upgrade is available. Various insert styles and materials are available to suit any drilling condition.
Standard polyurethane inserts are good for 170° to 180°F (77° to 82°C) drilling temperatures. The high temperature is specified for all drilling operations up to and exceeding 300°F/7500psi, suitable for water or oil-based muds. Shelf life of polyurethane insert is 5 years.
5000 Psi Fluid Ends
Available 5000 P.S.I. Models include:
FB1600,F800/1000,F500
GARDNER DENVER® PZ11,PZ8, PZ9 , PAH
NATIONAL®14P220,12P160,10P130,9P100,8P80, JWS340
OILWELL® A1700PT
IDECO® T1300/1600, T800/1000
SKYTOP BREWSTER ® B1300T
ELLIS WILLIAMS ®W446,W440
LANSHI ® 3NB1300C
TULSA ® TT660
7500 Psi Fluid Ends
JIUCI 7500 psi fluid end modules are made from heat-treated 8630 forging steel.
Available 7500 P.S.I. Models include:
BOMCO® F1600
EMSCO® FB1600
GARDNER DENVER® PZ11,PXL,PZL
HH F1600 ®
NATIONAL® 12P160
Crankshaft assembly
Design Concept
Traditional mud pump crankshafts are of cast hollow construction. Low yield, high machining requirements and hard-to-detect internal casting defects create latent quality hazards in processing and operation. Forged-welded crankshafts and early forged-assembled crankshafts were developed as alternatives: forged-welded types are forged separately, welded after rough machining and then finish-machined as a whole; early forged-assembled types connect flanges and crank webs via bolts, keyways or pins. Combining the strengths of the three designs, our company developed the new-generation forged-assembled crankshaft. With advanced design, reliable performance and long service life, it has passed three years of repeated trial production and verification.
Technical Key Points
The original cast crankshaft is split into separate drive flange, three crank webs and main shaft. Part and assembly drawings are designed per original dimensions. High-grade alloy steel is used for separate forging, with process sequence: rough machining → UT inspection → normalizing → quenching & tempering → re-inspection → finish machining. Qualified components are assembled with a proprietary special process. The finished crankshaft matches the original casting drawing in all installation dimensions and is directly interchangeable.
Ceramic/Zirconia Liner
JIUCI ceramic liners are designed to use in harsh environments. Liner sleeve made from ceramic/zirconia material extends the service life than regular steel liners. With this unique material, service life can reach more than 4000 hours. This results in less oil rig downtime and offers more efficient budget cost per operating hour, also reduces piston wear and water consumption for lubrication.
High Chrome Sleeve/ Double Metallic Liner
JIUCI metallic liner sleeves are structured with maximum amount of chrome for the base
metal, inserted into the forged steel hull at full tension.
The bore hardness is 60 to 67 Rockwell C scales, while the hull has a higher tensile strength of more than 90,000 psi, liners with these high quality characteristic can withstand mud pressure up to 7,000 psi and rated to match the pressure rating of the pump per liner size with more than 800 hours of working life under normal environment.
File Hard Liner
JIUCI File Hard Steel liner is made from premium forged steel where the bore is carbonized and quenched. The file hard liner is hardened and heat treated under strict quality control to 62 Rockwell C hardness, offering excellent tolerance to assure easy
installation and long life.
Piston Rods Extension Rods
JIUCI supplies piston, extension, sub rods for both triplex and duplex mud pumps. Parts are made from premium grade alloy steel, heat treated with high tensile and yield strength.
The extension rods (pony rods) are chrome plated and polished on the wear surface to improve the seal on the mud pump gear end.
JIUCI Bullnose
– Suitable for oil, synthetic or water based mud
– excellentchemicalandabrasionresistanceinthemost demanding wellconditions
– Enhancedpistonrunninglifewithaproprietaryblendof lubricating agents
– Reduced operating costs in challenging operating environments
JIUCI Rubber Bonded
– Best in Water Based Mud – excellentchemicalandabrasionresistanceinthemost demanding wellconditions
– Enhancedpistonrunninglifewithaproprietaryblendof lubricating agents
– Reduced operating costs in challenging operating environments
JIUCI Triplex High Temperature Urethane Bonded
– Suitable for oil, synthetic or water based mud
– excellentchemicalandabrasionresistanceinthemost demanding wellconditions
– Enhancedpistonrunninglifewithaproprietaryblendof lubricating agents
– Reduced operating costs in challenging operating environments
JIUCI Triplex Replaceable Rubber
– Suitable for water, synthetic based mud – Reduced operating costs in challenging operating environments.
JIUCI Triplex Urethane Bonded
– Suitable for oil based mud
– Excellentchemicalandabrasionresistanceinthemost demanding wellconditions
– Water based mud version can be special requested
– Reduced operating costs in challenging operating environments
Power end parts
No information available
No information available
No information available
Pulsation Dampeners
JIUCI supplies 5000psi and 7500psi forged and casted steel pulsation dampeners which are inter-changeable and compatible with Hydril series “K” dampeners, Emsco series “PD” dampeners and Bomco series “KB” dampeners. These units are dependable and reliable with API connections.
Valve and Seats
Full Open roughneck style valve is designed for maximum flow characteristics. JIUCI full open drilling valves combine the strength of a forged alloy steel upper body with precision casting to minimize flow restriction and fluid turbulence.
The forged, solid valve body construction, of this valve, with thick, rigid seat, provides durability at high pressures.
The single piece, solid body construction of this valve provides the strength and rigidity needed for high pressure drilling operations in the 5,000 to 7,500 psi (34.5 to 51.7MPa) range
The snap on, polyurethane insert on standard replaceable. A non-replaceable bonded insert upgrade is available. Various insert styles and materials are available to suit any drilling condition.
Standard polyurethane inserts are good for 170° to 180°F (77° to 82°C) drilling temperatures. The high temperature is specified for all drilling operations up to and exceeding 300°F/7500psi, suitable for water or oil-based muds. Shelf life of polyurethane insert is 5 years.